O Ring Slot Chart
Can O-rings be used in rectangular or non-circular groove patterns? This question comes up weekly, and the answer is a resounding “Yes!” however there are definite guidelines we want to follow. A non-circular face seal footprint might also be called a racetrack groove, a wandering groove or a custom plan view. When using an O-ring, the main design consideration is the corner or smallest radius (shown “r” in diagram). The inside radius should be at least three times the O-ring cross sectional diameter. In a perfect world, six times greater is even better. What we want to avoid is over-stressing the O-ring around the bend, or causing a corner crease which increases likelihood of corner leakage. Designing the radius at six times the cross section will minimize the bending stress, resulting in increased service life.
The O-Ring Store LLC: O-Ring Size Chart - O-Ring Cord Stock OSK™ Assorted O-Ring Kits OSK™ O-Ring Repair Kits OSK™ Hydraulic Seal Kits OSK™ Air Nailer O-Ring Kits O-Ring Lube O-Ring Tools AS568 O-Rings (Inch) Metric O-Rings (mm) OSK Pool, Spa & Pump O-rings Hydraulic Seals - Inch O-Ring Glue & Thread Sealant Vulcanized O-Rings O-Ring Splice Kits & Tools Hydraulic Seals - Metric Oil. O-ring size = AS-568-112 (1/2 ID x 3/32 W nominal dimensions) Gland depth F =.090 +.000.001 (from chart) Groove width G =.144 +/.003 (from chart) Rod Gland D = C + 2F =.500 + 2 x.090 =.680. An o-ring is contained in a gland and forced to flow into the surface imperfections of the glands and any clearance gaps available to it. An o-ring can perform sealing by means of squeeze under low pressure conditions. The extent of extrusion depends upon the hardness of o-ring, the pressure, and the size of the clearance gap. D Special O-Rings D.1 Isolast® (FFKM) O-Rings D.2 FEP/PFA encapsulated O-Rings D.3 PTFE O-Rings D.4 Polyurethane O-Rings D.5 Fleximold™ O-Rings - large dimensions D.6 Round cord rings (butt vulcanized) D.7 O-Ring surface finishing 115 Back-up Rings 117 E General Information 118 118 119 120 F Back-up Ring Types F.1 Overview. As well as the chemical volume swell or shrinkage of the O-Ring. Choose between over 30 construction part materials and 11 O-Ring compounds! For more information on the O-ring Groove Calculator or other products please visit our contact page or fill the “Ask ERIKS” form on the upper-right corner.
Ideal design: r > 6 x W diameter but no less than r > 3 x W diameter
To minimize installation difficulties arising from stretch or OD compression on the seal, the centerline perimeter of the groove should match the centerline circumference of the O-ring. The rectangular cross section of the groove will follow the suggested guidelines in the O-Ring Handbook.
For those times when hardware real estate is at a premium and we simply cannot increase the inside corner radii to the desired size, an alternative option is the O-Seal. The O-Seal has a round cross section like an O-ring. However the footprint of the O-Seal is designed to match the shape of the groove. The primary advantage of the O-Seal is custom molding to fit the exact groove, eliminating the concern that comes with bending stress at the corners. A smaller corner radii can be used for the groove, allowing the footprint to fit perfectly within the application’s design constraints.
If there are multiple ports or openings on the face, or bolt holes to contour around, these seals can be consolidated into a single O-seal solution. By consolidating seals, the installation process becomes much easier. All seals are ready to be installed at the same time, and the risk of installing the incorrect seal material is eliminated. This may offer the added advantage of streamlining the bill of materials and simplifying the amount of stock to be replenished during the assembly process.
Parker O-ring Groove Chart
O-Seals are available in nearly every material family and engineered for optimum size and configuration for each unique application. Parker Application Engineers are happy to assist you with your racetrack groove design or a custom O-Seal. Please contact us today via online chat or by email by visiting Parker O-Ring and Engineered Seals Division website.
This article was contributed by Dorothy Kern , applications engineer lead, O-Ring & Engineered Seals Division
O Ring Slot Chart Wizard
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